Ford Fiesta ST
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#528798 - 13/02/14 10:03 PM Supercharged Newbie
B33fy Offline
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Registered: 13/02/14
Posts: 13
Hi all from me, not quite got a complete car, currently an engine out of a MK6 which I've modified slightly with a few bits and some paint., It will eventually be the heart of a scratch built mid engined "kitcar" Hope you don't mind me joining, I'm in particular need of some technical advice on the clutch and gearbox side of things I'll post up due course in the appropriate section once I've said hello. Mind you I do quite like the idea of picking up a car and dropping the engine in just to test it as you do.. smile

Here's a couple of before and after shots...



A couple of arty shots...



One more after..



The zorst isn't the best though it'll do to get the chassis sized properly, and it looks shiny

Cheers all grin

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#528800 - 13/02/14 10:42 PM Re: Supercharged Newbie [Re: B33fy]
Dan_The_Man Offline
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Registered: 20/10/08
Posts: 7389
Loc: Eaton Bray, Dunstable
welcome to the site! but whats it going in? happy
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Red Escort 1.6LX
Then - Red Escort 1.4
Then - Silver Fiesta ST 170BHP
Then - White Fiesta ST MR200+
Now - Mitsubishi Evo IV Forged 2.3 500BHP
and Mondeo Mk3 2.0TDCI

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#528804 - 13/02/14 11:05 PM Re: Supercharged Newbie [Re: B33fy]
Hoff Offline
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Registered: 09/12/12
Posts: 343
Loc: Sheffield
Sounds like it'll be quick, whatever it is! Welcome along mate!
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2016 ST180 - Performance Blue

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#528815 - 13/02/14 11:27 PM Re: Supercharged Newbie [Re: B33fy]
sxkopite8 Offline
Eat My Du

Registered: 24/01/12
Posts: 8193
Loc: Chelmsford, Essex
Welcome to the site happy throw up a project thread, would be good to read thumbs
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Midge - MG ZR 105 (10-11)
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#528818 - 13/02/14 11:36 PM Re: Supercharged Newbie [Re: Dan_The_Man]
B33fy Offline
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Registered: 13/02/14
Posts: 13
Originally Posted By: Dan_The_Man
welcome to the site! but whats it going in? happy


Hi Dan it'll look something like this...



In essence a mid engined Caterham. Not sure of the final styling details yet,,may go old skool or keep with a modern racing theme "monster" or Playstaion liveries are in the frame.

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#528823 - 14/02/14 01:09 AM Re: Supercharged Newbie [Re: B33fy]
Jack_P Offline
Dirtiest Car 2013 + 2014

Registered: 21/07/10
Posts: 6012
Loc: Northants
Welcome along mate thumbs I really like what you're going for, is that the caterham eu5 inlet on that?


Edited by Jack_P (14/02/14 01:09 AM)
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#528824 - 14/02/14 07:54 AM Re: Supercharged Newbie [Re: Jack_P]
B33fy Offline
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Registered: 13/02/14
Posts: 13
Originally Posted By: Jack_P
Welcome along mate thumbs I really like what you're going for, is that the caterham eu5 inlet on that?


Thanks Jack, not sure of the exact version of manifold, I believe its from an R300, cast alloy version, thought it would do rather than make one. Scratched the Word Caterham off it and a bit of crinkle paint added Has a 70mm throttle body attached to it (from a 4.6 mustang I think)

Newman 278 cams, heavy duty springs and retainers. Cosworth pistons, williams Motorsport rods Mahle bearings Cometic head gasket Raceline sump cosworth oil filter housing Rotrex blower, awaiting a race alternator and brackets

Estimated 300-320bhp, it'll do grin

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#528827 - 14/02/14 08:12 AM Re: Supercharged Newbie [Re: B33fy]
ROB IS THE STIG Offline
The South East Massive

Registered: 21/05/06
Posts: 50824
Loc: Kent
Welcome, nice project by the sound of it thumbs

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#528840 - 14/02/14 09:53 AM Re: Supercharged Newbie [Re: B33fy]
watkja Offline
Jack is the Rat

Registered: 15/10/12
Posts: 5775
Loc: Birmingham
Looks epic. Great work so far thumbs
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#528847 - 14/02/14 01:04 PM Re: Supercharged Newbie [Re: B33fy]
watkja Offline
Jack is the Rat

Registered: 15/10/12
Posts: 5775
Loc: Birmingham
btw, where can you find a Caterham inlet manifold? hmm There have been a few already sold on ebay & i cant find any new ones.
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#528848 - 14/02/14 01:34 PM Re: Supercharged Newbie [Re: B33fy]
YellowBadge Offline
MountooningTipster

Registered: 26/08/07
Posts: 11640
Loc: here
excellent work there, shiny, welcome, keep us updated.
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#528849 - 14/02/14 01:35 PM Re: Supercharged Newbie [Re: B33fy]
Adam08 Offline
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Registered: 15/10/08
Posts: 15118
Loc: Harpenden, Hertfordshire
Looks like a great project, that engine looks the nuts now thumbs
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407BHP and 340lbft
TD GT28/32 hybrid turbo, 3inch decat, 2.75inch exhaust, air intake + large MAF, injectors, fuel pump, tubular manifold

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#528897 - 14/02/14 05:23 PM Re: Supercharged Newbie [Re: B33fy]
BlondeBexx Offline
Cheekybexx

Registered: 30/07/12
Posts: 5944
Loc: Kent
Hey! Welcome to the site happy
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#528900 - 14/02/14 05:38 PM Re: Supercharged Newbie [Re: watkja]
B33fy Offline
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Registered: 13/02/14
Posts: 13
Originally Posted By: watkja
btw, where can you find a Caterham inlet manifold? hmm There have been a few already sold on ebay & i cant find any new ones.


I think plastic versions are available on the caterham site, though I find it hard to navigate. The cast versions are no longer available new. You need to keep an eye on the bay they occasionally come up for sale.

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#528911 - 14/02/14 06:26 PM Re: Supercharged Newbie [Re: B33fy]
Jack_P Offline
Dirtiest Car 2013 + 2014

Registered: 21/07/10
Posts: 6012
Loc: Northants
Originally Posted By: B33fy
Originally Posted By: watkja
btw, where can you find a Caterham inlet manifold? hmm There have been a few already sold on ebay & i cant find any new ones.


I think plastic versions are available on the caterham site, though I find it hard to navigate. The cast versions are no longer available new. You need to keep an eye on the bay they occasionally come up for sale.


Second that, they rarely come up, i worked out the cast one is too big to fit under the bonnet of the st, but the plastic one might just fit.

They have a newer better inlet out than that now though that is an even better fit wink
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#528918 - 14/02/14 07:10 PM Re: Supercharged Newbie [Re: B33fy]
ChrisCumbria Offline

Driving as Daily

Registered: 26/06/05
Posts: 23932
Loc: Whitehaven, Cumbria
Hi there, welcome to the site. thumbs
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#528998 - 16/02/14 12:08 PM Re: Supercharged Newbie [Re: B33fy]
kenny Offline



Registered: 08/03/08
Posts: 11807
Loc: essex
Hi and welcome

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#529080 - 17/02/14 09:02 AM Re: Supercharged Newbie [Re: Jack_P]
watkja Offline
Jack is the Rat

Registered: 15/10/12
Posts: 5775
Loc: Birmingham
Originally Posted By: Jack_P
Originally Posted By: B33fy
Originally Posted By: watkja
btw, where can you find a Caterham inlet manifold? hmm There have been a few already sold on ebay & i cant find any new ones.


I think plastic versions are available on the caterham site, though I find it hard to navigate. The cast versions are no longer available new. You need to keep an eye on the bay they occasionally come up for sale.


Second that, they rarely come up, i worked out the cast one is too big to fit under the bonnet of the st, but the plastic one might just fit.


They have a newer better inlet out than that now though that is an even better fit wink


Would definatly fit if i relocate the battery to the boot


Edited by watkja (17/02/14 09:03 AM)
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#529654 - 22/02/14 07:02 PM Re: Supercharged Newbie [Re: B33fy]
Stephlar Offline
I am the ephmeier

Registered: 07/03/10
Posts: 8643
Loc: Northamptonshire
This is very belated, but welcome along to the forum happy
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#530424 - 27/02/14 03:26 PM Re: Supercharged Newbie [Re: Stephlar]
B33fy Offline
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Registered: 13/02/14
Posts: 13
Originally Posted By: Stephlar
This is very belated, but welcome along to the forum happy


No worries Steph, thank you for the welcome. thumbs

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#530440 - 27/02/14 04:21 PM Re: Supercharged Newbie [Re: B33fy]
ROB IS THE STIG Offline
The South East Massive

Registered: 21/05/06
Posts: 50824
Loc: Kent
How's progress on this little project????

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#530457 - 27/02/14 06:22 PM Re: Supercharged Newbie [Re: ROB IS THE STIG]
B33fy Offline
Site Supporter

Registered: 13/02/14
Posts: 13
Originally Posted By: ROB IS THE STIG
How's progress on this little project????


No major developments, been awaiting an alternator and fitting kit which finally turned up the other day. worked through a few drive belts until I got one that fitted. Currently working through the Ford / Mazda catalogue to find an uprated clutch that fits/works and attempting to join the gearbox to the engine. Worked out and fitted some plumbing to the engine, hoping to start on the chassis fairly soon.

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#530467 - 27/02/14 07:56 PM Re: Supercharged Newbie [Re: B33fy]
ROB IS THE STIG Offline
The South East Massive

Registered: 21/05/06
Posts: 50824
Loc: Kent
Wicked thumbs

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#531701 - 09/03/14 07:47 PM Re: Supercharged Newbie [Re: B33fy]
B33fy Offline
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Registered: 13/02/14
Posts: 13
Gearbox fits, going to use a lightened ST flywheel, Helix ST cover plate, mazda mps centre plate and spigot along with bespoke gear change cables from cabletec, jobs a good'un happy


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#531716 - 09/03/14 08:58 PM Re: Supercharged Newbie [Re: B33fy]
ROB IS THE STIG Offline
The South East Massive

Registered: 21/05/06
Posts: 50824
Loc: Kent
Awesome thumbs

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#534073 - 30/03/14 10:26 PM Re: Supercharged Newbie [Re: B33fy]
B33fy Offline
Site Supporter

Registered: 13/02/14
Posts: 13
The Mazda clutch plate was too big so no good, have found an uprated Ford Focus plate, right diameter right number of splines so good to go.



Found an off the shelf spigot but too loose fit in the crank, got another coming tomorrow, from a Mazda Tribute. I'll definately get one machined if it doesn't fit. Obtained a Mazda slave cylinder which has the push fit type pipe fitting. as luck would have it, after a bit of digging around, found an adapter to screw thread for it. Anyone have a spare circlip?



Inner drive shaft cleaned painted and fitted after drilling and tapping a new hole in the block and modifying the alternator bracket.



Made progress into putting a build table together, two trestles built, may do a third one, I'll see how rickety it is. Height is a bit high but I'll use a hop up or cut them down if its a big problem


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#534074 - 31/03/14 05:48 AM Re: Supercharged Newbie [Re: B33fy]
ROB IS THE STIG Offline
The South East Massive

Registered: 21/05/06
Posts: 50824
Loc: Kent
It's coming along mate happy

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#551848 - 13/02/15 08:54 PM Re: Supercharged Newbie [Re: B33fy]
B33fy Offline
Site Supporter

Registered: 13/02/14
Posts: 13
Sorry Guys not too good at the updates and a few DIY projects have got in the way, site subscription paid today,.. a timely reminder to pop back and update...Image below of chassis coming together and a set of 6 pot stoppers sourced for the front





Fitted some seats and a 'scort quick rack. Have an uprated RS2000 rad to go in along with a Kenlowe propeller fitted. Hoping to get back on it soon'ish.

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#551857 - 14/02/15 08:52 AM Re: Supercharged Newbie [Re: B33fy]
kenny Offline



Registered: 08/03/08
Posts: 11807
Loc: essex
nice

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#551876 - 14/02/15 04:33 PM Re: Supercharged Newbie [Re: B33fy]
YellowBadge Offline
MountooningTipster

Registered: 26/08/07
Posts: 11640
Loc: here
all looking good this well done
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#552029 - 18/02/15 07:11 PM Re: Supercharged Newbie [Re: B33fy]
Shoshy Offline
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Registered: 27/01/14
Posts: 83
Loc: Surrey
Very interesting! Keep us updated happy
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